eEngineer Solutions : KALViCK Technologies - Software Technology : Engineering Manufacture : Project Management : Systems Consulting

KALViCK provides a Total one-stop E-Engineering Solutions with Advanced Product Design, Tool Engineering, & Machine Design, Hydraulic & Pneumatics, Work / Process Automation, Special Purpose Machines Development and Manufacturing capabilities & services, from Work Study, Method Study, Process Engineering, Design Analysis, Development, Rapid Prototyping, Manufacture, Deployment, Support, Maintenance & Enhancement, thus completing the Full Life Cycle.

KALViCK E-Engineering Solutions are delivered out of our Expertise that is drawn / derived out of our proven Experience record in handling various real world cross-industry, cross-functional Project solutions of large base, time bound, applying extensive technologies / tools / methodologies from Engineering, Manufacturing, Engineering, Production, Nuclear Medicine, Manufacturing, Telematics, AeroSpace, Telecomm, Electronics, Projects, Defense, Avionics, Automotive, Telecommunications, Medical Electronics, HealthCare, Education & related domains in various capacities.

We deliver our solutions through our on-site, off-site, off-shore services model providing our customers with improved project control, greater flexibility and significantly lower costs over application development outsourcing. All our solutions have additional advantage of our inherent system integration services to ensure that our solutions work seamlessly with a company's entire PLM, MDM, Engineering Application portfolio.

Thus, we foster our valuable Customers / Business Partners, adding & enhancing more and more values.

Our Expertise

3D Product Design for Manufacture, reverse engineering, prototyping,rebuilding of parts from its piece parts, arriving at effective Manufacturing methods subjected to appropriate 3D Modeling, Kinematics Plastics Flow analysis, Casting flow analysis, Weld lines, Fill optimisation, Linear/ Non-Linear Stress/Load analysis, Geometric Sizing for FEM, Fatigue, Fracture & Life-Cycle analysis and Crash analysis, Robotics, Machine Intelligence - Fuzzy Logic, CIM, FMS, CAD/CAE/CAM, FEM/FEA, CFD-Fluid Power Automation.

Adaptive & Modular Tooling Standards based Development with Tolerance Stack-Up Analysis of Jigs, Fixtures, Guages & Tooling solutions for high precision machining, assembly, welding, in-process, inspection and checking fixtures & gauges.

Designing & Manufacturing of Sheet Metal Dies including Fine-Blanking, Progressive Dies, Compound, Multi-Stage Draw & Deep Draw Press tools, Low Pressure Die Casting Dies, Investment Casting Pattern Dies, Plastics Injection Moulds and Moulding for high precision Engineering Plastic Parts of complex geometry including threaded, hinged, aerofoil profile, family, stack, hot runner, extrusion, wax pattern, ceramic compound, gas asisited-injection, compression, transfer, rubber, vacuumforming, thermoforming, Blow Rotamolding, multi-colour, film extrusion for automotive, aerospace, nuclear, defense and consumer products.

Electro-Pneumatic-Hydraulic Mechanical & Process Engineering Specific, Special Purpose Machinery design including pneumatic and hydraulic cylinders, limit switches, heaters, solenoid valves, stepper motors, linear motion systems, vacuum generators, thermocouples, rotory table mechanisms and PLC & MicroProcessor Control Systems.

Design and construction of production line machinery including time, temperature and hydraulic controls and safety systems including specialised assembly and tooling for Material Handling Automation, Processing & Packaging along with appropriate methods & practice for productivity & management.

- Advanced Product & Tool Engineering, Machine Development Automation

Electronic Design Automation Expertise: VHDL.

Embedded Automotive Expertise - Development of Real-Time Complex Solutions in the areas of ECU software, AUTOSAR, Diagnostics, in-vehicle networking, Modeling and Simulation, and specialized Testing & Validation Services.

ECU Software Development - BSP development , device drivers, model based Application development, Power train ECU, Vehicle Comfort & Safety, Driver information Systems, Navigation systems, Body electronics & Infotainment.

AUTOSAR Software Development - AUTOSAR BSW modules: Microcontroller abstraction, ECU abstraction and Service layers, Communication modules, Diagnostic modules, Communication drivers, Memory drivers and I/O drivers, AUTOSAR configuration and generation tools.

In Vehicle Networking - CAN, LIN, MOST,and FlexRay communication gateways and network management; LIN protocol, CAN protocol stack, Flexray protocol stack, J1939,UDS protocol stack, KWP2000 protocol stack development & porting; Application Layer for Communication.

Vehicle Diagnostics - KWP2000, UDS, ODX & OBD diagnostics, OBD-II/EOBD, over CAN & K-Line, as per ISO15031, ISO14229, ISO15765 guidelines.

HMI / UI Development - Human machine interface development for infotainment systems,PC based User interface for analysers & loggers, Cross platform porting, HMI development using C++, QT, QTOPIA & OpenGL.

Model Based Development - Algorithm design, simulation using tools like Matlab / Simulink, ASCET & Labview, Modeling and simulation, autocode generation, Rapid prototyping with porting & optimization, Model in loop testing.

Automotive Software Validation - Validation at various levels of testing starting from unit level until system testing, Static code checks & analysis using tools like RTRT, Polyspace, QAC & PC-Lint, Test suite automation using scripts and modelling tools like Labview, Validation on vehicle simulators / labcars, Hardware in loop or HIL testing.

- Embedded Automotive Technologies: .

Our real-world experience with

Industry Standards viz.

Avionics Standards: DO-178B, DO-178C, DO-254
Medical Standards: FDA 510(k), PMA
Automotive Standard: ISO 26262
Railway Standards: CENELEC, EN 50126, EN 50128, and EN 50129
Industrial Automation Standard: IEC 61508

Software Tools viz.

Pro/Engineer-WildFire, CATIA V5 / CADAM, MicroStation, CV-CADDS-4x/5x, CV-NC, IDEAS-NX, ANSYS Workbench, ICEM-CFD, CFX, FLUENT, GAMBIT, MSC-NASTRAN, PATRAN, ADAMS, HyperWorks-HyperMesh/HyperForm/OptiStruct, LS-Dyna, UniGraphics-NX, MasterCAM, Rhino-NURBS Modeller, VisualMill, Amada-Laser/Punching, COSMOS/M-EMS/ GeoSTAR/ DesignSTAR, MOLDFLOW-MPI/MPA, C-MOLD, MOLDCOOL, SolidWorks & SW API SDK, AutoDesk Inventor / Mechanical DT, AutoCAD / AutoLisp & Integrated Product Data Management tools - PDMWorks, TeamCentre.

- CAD/CAM/CAE - Product/Tool/Machine Design Engineering/Manufacturing. .

Technologies like UML, SysML, OOP and Model Based Development / Model Driven Development and Requirement Engineering, ...

Tools like Rhapsody®, DOORS®, Embedded OO RTX™, embOS, CMX RTX™, Keil-ARTX, ...

Processes and Standards like V-Model, Harmony®, EN 61508, OSEK/VDX®, AUTOSAR, MISRA, IEC 50128, IEC 6113 …

Operating systems: RTOS, OSEK, Windows NT/XP/CE, Linux, embedded Linux.

Expertise & Experience with Microcontrollers: ARM7 / ARM9 / ARM Cortex-M3 - Infineon XC167 / C167 / TriCore - Renesas (Mitsubishi) M16C / M32C - NEC V850 - ATMEL ATmega128 - 8051 - Fujitsu - Coldfire - Blackfin and many more platforms.

Collaborate with Competent Partners and Corroborate their Technologies: IBM Rational, Keil (an ARM Company), Altium, pls, Hitex, CMX, 3Soft, ENEA, HighTec, Segger, OOSE, Infineon, NXP, ATMEL, Motorola (FreeScale), Mitsubishi (Renesas) … TÜV (Nord), MicroConsult, e-Gits, HSE ...

- Embedded Engineering .

Our Expertise

Our real-world experience with

Industry Standards viz.

Software Tools viz.

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